Infrastructure - CNC Gear Shapping Machines & Bevel Gear Cutting

  • 1 No. Gleason PFAUTER PSA500
  • Technical Specification  
    Max. work piece Ø 500 mm
    Max. module can be shaped 8 module
    Max. face width of the gear 130 mm
  • 1 No. Gleason PFAUTER P800/1200ES with electronic guide
  • Technical Specification
    Max. work piece  Ø 1200 mm
    Max. module 10 module
    Max. face width of the gear 200 mm

Gear Shapers :

Total 19 Nos. (max. Ø2400 mm) (Make - Reinecker, Maag, Liebherr, Henschel - Rober, TOS, WMW, Russian) & (Sykes - 5A for herring bone gears)

Tooth Rounding and Chamfering Machine :

PICCO K15 Ø600 X 15 module

Technical Specification K15
Max. Module 15 mm
Max. Diameter 600 mm
Spindle Speed 1450 - 2100 - 2800
Teeth  production per minute 35 - 50 - 75

CNC Hypoid Cutting Machine :

Gleason USA, Phoneix 1000 HC CNC Hypoid Cutting (Year 2005)

PHONEIX 1000 HC
Technical Specification 1000 HC
Axis Travel (XYZ) 305 mm * 205 mm * 614 mm
Cutter diameter 176 mm, 210 mm, 250 mm,  300 mm, 350 mm, 350 mm
Fanuc b Axis system  

CNC Hypoid Grinding Machine :

Gleason USA, Phoneix 800G CNC Hypoid Grinder (Year 2005) with facility to grind Curvic coupling for indexing devices.

PHONEIX 800G
Technical Specification 800 G
Computer control with automatic setup and control of 6 Axes
X Axis 305 mm
Y Axis 305mm
Z Axis 686mm
  Work piece capacity
Extreme ratio 10:1
Full depth  (Maximum) 31.75mm
Face width (Maximum) 116.84mm

Straight Bevel Gear Machines :

Total 4 Nos. - max. Ø1600 mm (Make - H & H, Klingelnberg, WMW)

Spiral Bevel Gear Machines includes Lapping, Sharpening & Testing :

Total 23 Nos. - max. Ø850 mm (Make - Klingelnberg, WMW)

Tool Presetter

  • Zoller model smile 500, max. length 500 mm, max. Ø400 mm
  • Technical Specification
    Maximum Length 500 mm
    Maximum Diameter 400 mm
  • Zoller Venturion 600 Length = 600 mm, Ø600 mm
  • Microset (Make - Gildemeister-Devlieg) (Horizontal) max. height 600 mm, max. Ø300 mm
  • TRIMOS TPR 300 max. height 300 mm, max. Ø250 mm