CNC Universal Machining Centre

1 No. 6 axis SHW, model UFZ 6L Travelling Column (12M) Machine for large components with rotary table (Make - FIBRO) Ø2.5M

	Technical Specification	SHW UFZ 6L
	x-axis Column Longitudinal	12 M
	y-axis Spindle Vertical	3.1 M
	z-axis Headstock Transverse	1.6 M
	Clamping Surface	3 M x 12 M
	CNC System	Heidenhain
	Rotary tables	Ø 2.5 M (Make : FIBRO)
	Automatic Tool Changer
	No. of Tools	90
	Universal Head & Fork Head for 5 axis and added with Rotary table for 6 axis

Optical Profile Grinding Machine (OPGM) for cutting tools

• 1 No. (Make - WMW) model SWPO 80 CNC
• 2 Nos. (Make - WMW) model SWPO 80

Horizontal Machining Centres-CNC

• 2 Nos. MAZAK, JAPAN model FH 8800

	Technical Specification	FH 8800
	Axis Travels (XYZ)	1300 mm * 1100 mm * 1000 mm
	Pallet Dimension	800 * 800 mm
	Tool Chain Magazine	80
	High torque spindle	37 kw - 7000 rpm
	Pallet Changer	2

• 1 No. MAZAK, JAPAN model FH 10800

	Technical Specification
	Pallet size	1000 X 1000 mm
	No. of tools on ATC	120 tools

• 2 Nos. MAKINO, JAPAN model a51

	Technical Specification	a51
	Axis Travels (XYZ)	560 * 560 * 500 mm
	Automatic Tool Changing	60 tools1600
	Maximum work piece size (Diameter * Height )	630 * 900 mm
	High speed spindle	22 kw ;50 - 1400 rpm
	Pallet changes	1

• HMT 630

Table size - 630 mm X 630 mm 2 pallets Control System - Siemens 840D - 4 axis Automatic Tool Changer with 60 stations.

Vertical Machining Centres - CNC

• 2 Nos. Haas, USA Super - Speed VF-3SS (Year 2005 & 2006)

	Technical Specification	VF-3SS
	Axis Travels (XYZ)	1016 x 508 x 635 mm
	High speed 24+1 side mount tool changer
	High speed spindle	30 hp; 12000 rpm
	Table size	1000 mm x 600 mm

• 1 No. Haas, USA model VF5-40/XT

	Technical Specification	VF5-40/XT
	Travels
	X	1524 mm
	Y	660 mm
	Z	635 mm
	Spindle Nose to Table	178 - 813 mm

• Kirloskar VMC 40
• Table size - 600 mm X 400 mm
• Control System - Fanuc OM - 3 axis
• Automatic Tool Changer with 24 stations
• Shanthi VMC, Table size - 740 mm X 400 mm, Control System - Siemens 810D - 3 axis
• Zayer 3000 BF3, Table size - 3000 mm X 800 mm, Control System - Siemens 810D - 3 axis

CNC Horizontal Boring & Milling Centre Juaristi TS5

	Technical Specification
	Cross Travel (X) Juaristi	400mm
	Vertical Travel (Y)	2500mm
	Column Longitudinal TravelLongitudinal Travel (Z)	1775mm
	Spindle Axial Travel	1000mm
	Rotary Table	Ø2000mm

CNC Milling Machine –BFW Surya VF30 CNC VS

	Technical Specification
	Table Size (Clamping area)	1060mm x 315mm
	T-Slots No. / Width / Centre Distance	3 Nos./ 14mm / 100mm
	Max. Load on Table	300 Kgs
	Longtitudinal Movement (X)	800mm
	Transverse Movement (Y)	350 mm
	Vertical Movement ( Z )	380 mm
	Positioning Accuracy	±0.010mm
	Repeatability	±0.005

CNC Horizontal Boring Machine

• Juaristi TS1, Spindle - Ø125 mm, Control system HeidenHein 426 - 5 axis, Automatic Tool Changer with 60 stations
• Heckert BFK - 150, Table 2000 mm X 1600 mm, Spindle Ø150 mm, Control system - Siemens 840D - 5 axis
• WMW BFT 90 CNC, Table 1000 mm X 1000 mm, Spindle - Ø90 mm, Control system Siemens 840D - 4 axis
• Maho MC 500, Table Ø500 mm, Control system Siemens 840D - 4 axis, Automatic Tool Changer with 24 stations

Horizontal Boring Machines - All with 3 axis DRO :

Total 16 Nos. (max. - 5000 mm X 3000 mm) (Make - Skoda, WMW, HMT Pegard, Scharmann, Woton, VWF, Cooper, Russian, etc.)

CNC Jig Boring Machines :

WMW model BK OZ 1400, Table size - 2200 mm X 1400 mm, 3 axis

Jig Boring Machines :

Total 2 Nos. (Make - Hauser & Lindner)

CNC Thread/Worm Profile Grinding Machine with built-in tester :

2 Nos. SAMPUTENSILI S375 G with provision for duplex worm grinding & Hob profile relief grinding attachment with software.
SAMPUTENSILI S 1000GW

	Technical Specification	S375G
	Max. work piece diameter	375 mm
	Profile Depth Range
	-dressable tools	1.5 - 35 mm
	-electroplated tools	0.5 - 50 mm
	Max. Helix angle (autom. positioning)	±90 °
	Max. distance between centers	1,000 mm
	Max. length of work piece to be ground
	-max. wheel dia./min. work piece dia	600 mm
	-max. wheel dia./max. work piece dia	400 mm
	Max. speed of grinding spindle	18,000 rpm
	Max. speed of work spindle	300 rpm
	Grinding spindle motor output	11 kw
	Total connected load of machine	50 kVA
	Machine dimensions, L x W x H	5.80 x 4.80 x 2.70 m

Thread/Worm Profile Grinding Machines :

Total 8 Nos. (Make - Klingelnberg - HSS 350, Reishauer - UL 900, WMW GSU - 315 & GSU - 320 PC, Lindner - Ø400 mm X 3000 mm)

Thread/Worm Milling Machines :

Total 11 Nos. - max. 3000 mm length, Ø250 mm, (Make - WMW, Wanderer etc.)

CNC Lathes - Turn mill centres

• Gildemeister Linear CTX 620, with Siemens 840D system with Shopturn Software.

	Technical Specification	CTX 620
	Cross Travel (X)	382 mm
	Vertical Travel (Y)	±65 mm
	Longitudinal Travel (Z)	1,100 mm
	Bar feed	121 mm
	Chuck Diameter	400 / 500 mm
	No. of total stations	12 + 6 mm

• Shanthi Mill Turn 250Y Linear with Siemens 840D system with Shopturn Software.
• CNC Hard turning machine 2 Nos.
• Shanthi Hard Turn 210 with Siemens 810D system. Machine with in-process controller (Make - Renishaw) Tool Probe 8 inch HPMA (High Precision Motorised Arm) & Job Probe LT 02 system consisting of LP 2 Probe and OMM (Optical Module Machine)
• CNC High speed turning machine
• Shanthi Speed Turn 165 with Siemens 802D system.
• 30 Nos of CNC Turning Centres (Make - Index, Gildemeister, G.D. Weiler, Jyoti, Niles, LMW, HMT, Protech, etc.)
• 2 Nos. DOOSAN - DAEWOO make CNC lathe with FANUC 0i T controller model : PUMA V550
• DOOSAN - DAEWOO make CNC lathe with FANUC 0i T controller model : VT 900
• 3 Nos. DOOSAN - DAEWOO make CNC lathe with FANUC 18i T controller model : PUMA 240

Centre Lathes :

Total over 20 Nos. - max. Ø1800 mm X 8000mm (Make - Scharer, Voest - Alpine, Heyligenstaedt, Weipert, Ravensburg, Monforts, Weisser - Fronter, HMT, Kirloskar, etc.)

CNC Vertical Turning Centre

2 Nos. Cooper CVT 150 F (Year 2003 & 2006) Control system Fanuc O - T. Max. Ø1500 mm

	Technical Specification	CVT - 150 F
	Table diameter	1500 mm
	Maximum swing diameter	1600 mm
	Height under cross rail	750 mm
	Vertical traverse of Turret Head ( Z - axis)	700mm
	Horizontal traverse of Turret Head ( X - axis )
	-To left of table center	40 mm
	-To right of table center	880 mm
	Maximum load of table (symmetrical)	8000 kg
	Face Turret Positions	5

Vertical Turret Lathes :

Total 7 Nos. - max. Ø3300 mm & 3000 mm height. (Make - Froriep, Jungenthal, Dorries, Titan, Niles, etc.)

Plano Milling

Total 3 Nos. - max. 2000 mm X 8000 mm (Make - WMW & TOS)

Milling Machines :

Total 31 Nos. (Make - Gambin, Klopp, Wanderer, Reckermann, Fritz Werner, Steinel, SHW, Maho, Deckel, WMW, etc.)

Broaching Machines :

Total 6 Nos. - max. 40 Tons. (Make - Forst, Hofmann, Fromag)

Slotting Machines :

Total 12 Nos. - max. 1070 mm stroke. (Make - Ravensburg, Waldrich Coburg, Russian)

Radial Drilling Machines

Total 16 Nos. - max. drilling Ø100 mm /2000 mm radius (Make - Batliboi, Raboma, Webo, Kolb, Donau, Csepel, Mas)

Roller Burnishing Machine

Hydraulic Centreless OD Burnishing machine (Make - Suriyaa) max. Ø66

CNC Universal Grinding Machines with "MOVOMATIC" controller

• 2 Nos. Studer S33 CNC Universal Grinding

	Technical Specification	S33
	Distance Between Centers	1000 mm
	Center Height	175 mm

• Kellenberger UR 175/1000 CNC Universal Grinding

	Technical Specification	UR 175/1000
	Distance Between Centers	1000 mm
	Center Height	175 mm

CNC Internal Grinding Machine

• HMT model GC 225 CNC Internal Grinding

	Technical Specification	GC 225
	Distance Between Centers	600 mm
	Center Height	225 mm

• 2 Nos. Studer S151 CNC Internal & Face Grinding

Internal Grinding Machines

Total 20 Nos. - max. Ø1000 mm bore (Make - Sielemann, Voumard, Overbeck, einecker, Fortuna, WMW, etc.)

Cylindrical Grinding Machines

Total 18 Nos. - max. Ø560 mm X 4000 mm (Make - HMT G22U, Schaudt, Studer, Fortuna, Overbeck, Cincinatti, TOS & Russian)

Surface Grinding Machines

Total 8 Nos. max. 2000 mm X 400 mm (Horizontal Spindle) and Ø1250 mm (Vertical Spindle) (Make - ELB, HMT, WMW, etc.)

Spline Grinding Machine

1 No. Max. Ø150 mm and 800 mm length (Make - WERNER Model - SKR 8A DIAG)

Dynamic Balancing Machines

• Abro 1600 Kg. - 2 Nos.
• Abro High Accuracy Dynamic Balancing Machine 5 Kg. Capacity for Balancing Aircraft Gears -1 No.

Number of Hobs (Module, DP, CP, Sprocket, Splines, etc) with different pressure angles – 14.5, 15, 20, 25 and 30 etc.,

• Over 12,000 Nos. of hobs (including Stub tooth cutters) along with necessary fixtures, mandrels, spacers & setting equipments in enormous quantities, accumulated during the last 36 years of our existence are available with us.
• Almost all the requirements of gears, spur, helical, worm, worm wheel and bevel etc. having any module / DP / CP and with any pressure angle can be met, at short notice with jet speed.
• We are capable and have the necessary wherewithal to supply soft gears within 24 hours incase of emergency/breakdown etc. and we have many such credentials to our credit.