Infrastructure - Engineering Facilities

Engineering Facilities

We have an extensive in-house Engineering facility, experienced in providing optimum and comprehensive technical solutions for the last four decades. Our engineering set-up has state-of-the-art work stations with industrial leading CAD/CAM/CAE packages, including- CREO/Pro-Engineer, Solidworks, Autodesk Inventor, Cimatron, Kisssoft, AGMA gear suite, TK Solver, ANSYS, Cosmos, Pro-Mechanicca, Gleason-TCA, and etc..

     
     
     
     

Technology Center

To keep our products a cut above the competition, we have the separate Technology  Center (R&D), for continuing research, development and technology up-gradation activities. Our  young and energetic team is dedicated to introduce the  a world of new ideas, innovations and solutions for improved plant performance and product quality. The direct consultancy from the gear experts of the European gear industry who have the hands on experience over four decades with variety of projects, blends the right proportion of the R&D team towards optimum creativity and productivity, yet cost effective.

     
     
     

CAD/CAM Services

Our CAD/CAM Services team do have an abundance of knowledge and experience that we can pass on to your requirements, to provide the consultancy services and corporate training in the following areas.

  • Engineering Design
  • 3D Modeling and 2D Drafting
  • FEA, FVA, FMEA Analysis and optimization
  • Manufacturing & Tooling Solutions
  • Generation of NC codes AND Postprocessing
  • API – product cum process wise optimization
  • Customization in CAD/CAM software
  • Engineering Document management
  • Technology Management & Decision Support Systems.

Our in-house proprietary programs ( V-GEARS) and the customized document management system (DMS) are few flagships of our API, Knowledge management & Decision Support System.

Engineering Services

We undertake Re-Engineering of existing gears and gearboxes, for any Plant and Machinery to enhance their capacity, in order to withstand higher speed, feed and load within the available space.

For original equipment manufacturers, we do the design of gearbox to suit their requirements with Bill of Materials and complete manufacturing drawing including the making of prototypes.

     
     

Metrology & Calibration Facilities

We have the necessary calibration facilities with us, as such almost all the instruments are calibrated periodically in-house. With Universal length Measurement Machine - LAB CONCEPT - 1000 (Make - TRIMOS - 0.3µm accuracy) we can check the following

LAB CONCEPT - 1000

     
     
Lab Concept Specification
Resolution 0.0001mm
Accuracy <0.3µm +(L(mm)/1200) µm
Repeatability 0.000004"/0.1 µm
LABC 1000 Range 0 - 40" (1000mm)
Measuring Force 0 - 12N (0 - 2.5lb)
Display TFT Touchscreen (Win)
  • Normal Plug and Ring Gauges
  • Threaded Plug and Ring Gauges
  • Internal & External Snap Gauges
  • Calipers and Micrometers
  • Depth & Length Measuring Gauges
  • Dial, Dial Test Indicators & Electronic Indicators
  • Pin and Spacer Gauges
  • Including Slip gauges & many more gauge types

Renishaw Laser Calibration Kit

Machine tool performance measurement and calibration systems with auto error compensation directly into the machine controller like Fanuc, Siemens, etc.

     
     
   
     
     

Laser ML 10 Gold

The ultimate metrology tool for traceable machine tool and motion system analysis for Linear, Angular, Rotary, straightness & Squareness measurements. Rotary measurement done with RX 10 rotary indexer.

Ballbar QC 10

Check machine positioning performance and diagnose machine errors automatically.

Auto Error Compensation

Auto error compensation is the software using which measurement of the actual error, feed the data to the compatible machine tool control system (Fanuc, Siemens, etc.) so that it automatically compensates for the existing position error.

Flatness Measuring Equipment

Monochromatic Checklite - To check the parallelism and flatness of the measuring faces of the gauges. Accuracy less than one light band ie. 0.000295 mm

Dial Gauge Calibrating Equipment

Mitutoyo UDT - 2 Dial Gauge Tester (Range 0 -25 mm) & accuracy 0.001 mm.