| Total Area
of the Land |
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5,661,051 sq. ft. (526,120 sq. mt.) |
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Total Area of the
Building |
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945,098
sq. ft. (87,834
sq. mt.) |
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| Total
connected load |
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11,438 KW (approx.) |
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| Diesel
Generators |
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6,242.5 KVA |
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| Own Wind
Mills |
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6.66 Mega Watt |
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| Number of
Employees |
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903 |
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Information Systems |
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IBM p550Q (2 Nos.) with IBM DS4700 Storage Server and IBM TS3100 Tape
Library.
IBM p630 and IBM
p615 Servers
with IBM DS4300 Storage Server. |
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Intel Xeon Servers |
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Oracle ERP
11i
Application Suite |
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Hummingbird
Document Management System |
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Microsoft Exchange
Server mailing system |
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Dedicated Leased
Broadband internet access |
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Engineering |
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CAD SOFTWARE |
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Pro/ENGINEER
Wildfire |
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SolidWorks Office
Professional & SolidWorks Office Premium |
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Mechanical
Desktop |
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AutoDesk Inventor |
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AutoCAD
Mechanical |
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AutoCAD |
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CADian |
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VP
Studio Mono |
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CAM SOFTWARE |
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Cimatron E |
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Keller |
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CAE
SOFTWARE |
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Ansys |
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GEAR CALCULATION
SOFTWARE |
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KISSsoft/Hirnware (AGMA, DIN & ISO) |
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Gear Rating
Suite by AGMA |
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HARDWARE |
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DELL CX 300
Storage |
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DELL Power Edge 1800 Server |
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A0 HP Plotter |
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A0 Oce Copier |
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A0 Oce Plotter |
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A3
& A4 Copier, Scanner cum Printer |
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IN-HOUSE METROLOGY & CALIBRATION FACILITIES |
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We
have the necessary calibration facilities with us, as
such almost all the instruments are calibrated
periodically in-house. |
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| Universal
Gauge Measurement System |
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LAB
CONCEPT - 1000 (Make - TRIMOS - 0.3µm accuracy. Year 2005) |
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Machine
tool performance measurement and calibration systems with auto
error compensation directly into the machine controller like
Fanuc, Siemens, etc.
&
Co-ordinate
Measuring Machine (CMM) calibration. |
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RENISHAW
(Year 2003) |
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Laser ML 10 Gold |
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The ultimate
metrology tool for traceable machine tool and motion system
analysis for Linear, Angular, Rotary & Squareness measurements.
Rotary measurement done with RX 10 rotary indexer. |
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Ballbar QC 10 |
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Check machine
positioning performance and diagnose machine errors
automatically. |
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Auto
Error Compensation |
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Measures
the actual error, feed the data to the compatible machine tool
control system (Fanuc, Siemens, etc.) so that it automatically compensates for
the existing position error. |
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Flatness
Measuring Equipment |
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Monochromatic
Checklite - To check the parallelism and flatness of
the measuring faces of the gauges. Accuracy less than
one light band ie. 0.000295 mm. |
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Dial
Gauge Calibrating Equipment |
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Mitutoyo
UDT - 2 Dial Gauge Tester (Range 0 - 80 mm) |
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IN-HOUSE QUALITY ASSURANCE FACILITIES |
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Material Testing Facilities |
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Spectrometer
(Year 2004) |
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Chemical Lab for Volumetric Analysis |
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Union Microscope (X 1000) with Camera attachment. |
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Image Analyser |
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Micro hardness tester - Zwick 3212B |
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Equitip - Portable hardness tester |
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Die penetration testing |
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Crack detection with Ultrasonic testing. |
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Magnaflux - Magnetic particle crack detector. |
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Universal testing Machine - 20 Tons. |
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Izod testing facility |
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Co-ordinate Measuring Machines |
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3D Co-ordinate measuring machine (Make -
Brown & Sharpe) with scanning facility. Total 2 Nos. |
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Global
Image 3000 mm X 1200 mm X 1000 mm (Year
2003) |
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Global
Status 1000 mm X 700 mm X 700 mm (Year
2003) |
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Leitz - PMM c-1000
(2.4M X 1.6M X 1M) with all types of gear measuring software (Year
2006) |
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Universal Measuring
Machines |
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CARLZEISS |
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Leitz-Strasmann |
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SIP
(Schuette) model MU-214B |
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Vertical
Measuring Instruments |
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TRIMOS VT 600MA, Range
0-875 mm, Resolution 0.1µm |
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TRIMOS
TVD 800A, Range 0-800 mm, Resolution 0.1µm |
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Mitutoyo
LH 600B, Range 0-972 mm, Resolution 0.1µm |
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Surface
Finish Tester |
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Surf
test - SV 400 Portable (Make - Mitutoyo). Stroke
50 mm, Accuracy 0.1µm |
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Surfcom 480A - High
precision surface finish analyser (Make - Tokyo Seimtsu) |
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Contour Tester |
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Contourecord 2600E -
24 - N (Make - Tokyo Seimtsu) |
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Profile
Projector |
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Metz - 804
Magnification X 20, Screen Ø600 mm |
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Nikon V-20B
Magnification 10x, 20x, 50x, Screen Ø500mm |
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Gear Testers |
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Total 13 Nos. (Make
-
Klingelnberg
Hoefler P40 (Year 2001)
WENZEL WGT350 (Year 2006), PFSU1200, PFSU640, PFSU62,
PSR500, Hoefler EFR
401MZ, Maag SP60 and PH60,
CarlMahr 891, 898D, Goulder Mikron CSF/2, 3R) |
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| CNC Hypoid
Tester |
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Gleason No.519
Angular
Hypoid Hydraulic Tester (Year 2005) |
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Gear
Noise Tester |
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Hurth
ZP 320 - To test a gear with a master gear or a
gear pair for any process error by measuring the noise
produced during running at operational speed. Work piece
max. Ø320, Speed max. 3000 rpm. |
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Hob Tester |
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KLINGELNBERG
PWF - 250 upto 20 module |
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Worm
Pair Tester |
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Adjustable
center distance worm pair checking machine with DRO
upto 17 inch CD (Make -
) |
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IN-HOUSE MANUFACTURING
FACILITIES |
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Cast Iron Foundry and Pattern Shop |
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5,000 Tons p.a. |
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Medium Frequency Induction Furnaces |
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1,500 Kg., 500 Kg. - each 1 No. |
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Moulding Machine |
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ARPA
300 |
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Unitherm
450 |
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ARPA
900 (Year 2004) |
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Fully Mechanised BMD Sand Plant 20 Tons/hr mixing |
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Single piece casting max. Wt. 2000 Kg. |
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Finishing shop with
Hanger
type shot blaster VP14 (Year 2005) and other facilities for 700
Tons/month. |
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Full fledged Pattern shop with CNC vertical machining centre. |
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Wooden and Aluminium Patterns developed over the years exceeds
20,000 in numbers. |
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Non-Ferrous Castings |
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Centrifugal casting of Phosphor Bronze rings
upto Ø1200 mm |
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Gravity die casting of Aluminium |
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Forgings |
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Open forgings of blanks upto 500 Kg. single piece |
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Heat Treatment |
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Gas
carburising with pit type furnace 4
Nos. (Diameter/Depth in mm; 600/1000; 900/1300; 1000/1300;
1705/1600) (Make - Unitherm, Westerwork - Degussa) |
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3 Nos.
Tempering Furnaces |
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2 Nos.
Quenching Tanks 10,000 lit. & 30,000 lit. |
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1 No. Shot
blasting & shot peening machine with 72 inch rotary table & double
door (Make - INDABRATOR) |
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Total gas
carburising system is controlled by computer |
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Electrically
operated salt baths (4 Nos.) for hardening HSS - M35, TST30 (ASP30) material used in our cutter
manufacturing. |
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SECO/WARWICK 15.0
Vacuum Carburising Furnace with convection heating & 15 Bar Gas
Quenching System. |
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Subzero
treatment with COMETAIRE model machine size 600W X 450D X 450H - max. Wt.
75 Kg. |
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Fabrication |
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Steel fabrication upto 20 Tons, single piece |
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CNC Gas cutting machine
(Make
-
Lakshmi Zinser - 6000 mm X 2000
mm) |
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| Mig
& Arc Welding
Machines |
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Total 22 Nos. (Make - L & T Zuper arc - 400, Essab, Arcos, Advani -
Oerlikon) |
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Facility to weld
Cast-iron or Steel with Phosphor-bronze material with rotary table
at controlled speed for worm wheel. 4 Nos. |
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| Cutter
Manufacturing |
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Gear Hobs and Milling Cutters upto 20 module |
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Gear Grinders |
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Total
36 Nos. |
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1 No.
Gleason PFAUTER CNC model P400G (Year 2006) |
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1 No.
Gleason-PFAUTER
CNC model P2400G with internal grinding
attachment (Year 2005) |
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1 No.
Gleason-PFAUTER
CNC model P600/800G (Year 2005) with 3 internal grinding heads
to grind internal gears with a minimum of 40 mm.
PCD. |
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1 No.
Höfler
CNC model Mega 1600 (Year 2003) |
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21 Nos. (Make - Reishauers
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RZ
820 (Year 2000), RZ 362A (Year 2003,2005), RZS (Year 2001),
RZ 400 (Year 2006) AZA, ZB, NZA
and OZA) |
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6 Niles (Make - ZSTZ 12, ZSTZ 10, 630C3P,
630C2, etc.) and others |
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CNC Gear Hobbing Machines |
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1 No. Gleason
PFAUTER model P2000 - 2400 with internal Gear hobbing attachment (Year 2005) |
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1 No.
Gleason
PFAUTER model P800/1200 (Year 2006) |
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2 Nos. Cooper
PE250 - 6 axis CNC (Year 2003 & 2006) |
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5 Nos. Cooper
P254 - 3 axis CNC (Year 2004, 2005 & 2006) |
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7 Nos. HMT
Heavy Duty model H400-4A - 4 axis CNC (Year
2005, & Year 2006) |
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1 No. Cooper
P634 - 3 axis CNC (Year 2005) |
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Gear Hobbing Machines |
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Total 66 Nos. (Make - Liebherr L 3200, L 1200, L
652, H 400, L200, Stankoimport 5A342 (2000),
Pfauter P400, PA300, P251, RA200, P160, RA100, WMW - ZFWZ 1250/3, 800/3, 630/3,
400/3, 250/2, Hurth WF10, etc.) |
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| High
Precision Worm Wheel Hobbing Machine |
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Lorenz TM 3000 - Ø3000 mm X 10 module (For
indexing drive worm wheels)
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| Gear
Shavers |
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Total 4 Nos. (Make - Hurth ZSA 551 - 3 Nos. & 1 Russian) |
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CNC Gear Shapping
Machines |
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1 No.
Gleason
PFAUTER PSA500 (Year 2006) |
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1 No.
Gleason
PFAUTER P800/1200ES with electronic guide (Year 2006) |
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Gear Shapers |
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Total 19 Nos. (max. Ø2400 mm) (Make - Reinecker, Maag, Liebherr, Henschel -
Rober, TOS, WMW, Russian) & (Sykes - 5A for
herring bone gears) |
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Tooth Rounding and Chamfering Machine |
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PICCO
K15 Ø600
X 15 module (Year 2003) |
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| CNC Hypoid
Cutting Machine |
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Gleason USA,
Phoneix
1000 HC CNC Hypoid Cutting (Year 2005) |
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| CNC Hypoid
Grinding Machine |
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Gleason USA,
Phoneix
800G CNC Hypoid Grinder (Year 2005) with facility to grind Curvic
coupling for indexing devices. |
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Straight Bevel Gear Machines |
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Total 4 Nos. - max. Ø1600 mm (Make - H & H, Klingelnberg, WMW) |
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Spiral
Bevel Gear Machines includes Lapping,
Sharpening & Testing |
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Total 23 Nos. - max. Ø850 mm (Make - Klingelnberg, WMW) |
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Tool
Presetter |
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Zoller
model smile 500 (Year 2005), max. length 500
mm, max.
Ø400 mm |
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Zoller Venturion 600
(Year 2006) Length = 600 mm, Ø600 mm |
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Microset
(Make - Gildemeister-Devlieg) (Horizontal) max. height
600 mm, max. Ø300 mm |
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TRIMOS
TPR 300 max. height 300 mm, max. Ø250 mm |
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CNC Universal
Machining Centre |
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1 No. 6 axis
SHW, model UFZ
6L Travelling Column (12M) Machine for large components
with rotary table (Make - FIBRO) Ø2.5M |
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Optical
Profile Grinding Machine (OPGM) for cutting tools |
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1 No. (Make - WMW) model SWPO 80 CNC |
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2 Nos. (Make - WMW) model SWPO 80 |
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Horizontal Machining Centres-CNC |
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2 Nos.
MAZAK,
JAPAN model FH 8800 (Year 2005
& 2006) |
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1 No.
MAZAK, JAPAN
model FH 10800 (Year 2006) |
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2 Nos.
MAKINO,
JAPAN model a51 (Year 2005 & 2006) |
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HMT
630 |
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Table size - 630 mm X 630 mm 2 pallets Control System - Siemens 840D
- 4 axis Automatic Tool Changer with 60 stations. |
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Vertical Machining Centres-CNC |
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2 Nos.
Haas,
USA Super - Speed VF-3SS (Year 2005 &
2006) |
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1 No.
Haas, USA
model VF5-40/XT (Year 2006) |
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Kirloskar VMC
40 |
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Table size - 600 mm X 400 mm |
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Control System - Fanuc OM - 3
axis |
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Automatic Tool Changer
with 24 stations |
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» |
VMC |
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Table size - 740 mm X 400 mm |
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Control System - Siemens 810D - 3
axis |
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Zayer 3000
BF3 |
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Table size - 3000 mm X 800 mm |
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Control System - Siemens 810D - 3
axis |
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CNC Horizontal Boring Machine |
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» |
Juaristi TS1 (Year 2002) |
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Spindle - Ø125 mm |
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Control system HeidenHein 426 - 5 axis |
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Automatic Tool Changer with 60 stations |
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